Downconductors, Bonding and Shielding
Lightning is a capricious, random and unpredictable event. Its’ physical characteristics include current levels sometimes in excess of 400 kA, temperatures to 50,000 degrees F., and speeds approaching one third the speed of light. Globally, some 2000 on-going thunderstorms cause about 100 lightning strikes to earth each second. USA insurance company information shows one homeowner’s damage claim for every 57 lightning strikes. Data about commercial, government, and industrial lightning-caused losses is not available. Annually in the USA lightning causes more than 26,000 fires with damage to property (NLSI estimates) in excess of $5-6 billion.
The phenomenology of lightning strikes to earth, as presently understood, follows an approximate behavior:
1. The downward Leaders from a thundercloud pulse towards earth seeking out active electrical ground targets.
2. Ground-based objects (fences, trees, blades of grass, corners of buildings, people, lightning rods, etc., etc.) emit varying degrees of electric activity during this event. Upward Streamers are launched from some of these objects. A few tens of meters off the ground, a “collection zone” is established according to the intensified local electrical field.
3. Some Leader(s) likely will connect with some Streamer(s). Then, the “switch” is closed and the current flows. We see lightning.
Lightning effects can be direct and/or indirect. Direct effects are from resistive (ohmic) heating, arcing and burning. Indirect effects are more probable. They include capacitive, inductive and magnetic behavior. Lightning “prevention” or “protection” (in an absolute sense) is impossible. A diminution of its consequences, together with incremental safety improvements, can be obtained by the use of a holistic or systematic hazard mitigation approach, described below in generic terms.
Lightning Rods
In Franklin’s day, lightning rods conducted current away from buildings to earth. Lightning rods, now known as air terminals, are believed to send Streamers upward at varying distances and times according to shape, height and other factors. Different designs of air terminals may be employed according to different protection requirements. For example, the utility industry prefers overhead shielding wires for electrical substations. In some cases, no use whatsoever of air terminals is appropriate (example: munitions bunkers). Air terminals do not provide for safety to modern electronics within structures.
Air terminal design may alter Streamer behavior. In equivalent e-fields, a blunt pointed rod is seen to behave differently than a sharp pointed rod. Faraday Cage and overhead shield designs produce yet other effects. Air terminal design and performance is a controversial and unresolved issue. Commercial claims of the “elimination” of lightning deserve a skeptical reception. Further research and testing is on-going in order to understand more fully the behavior of various air terminals.
Downconductors, Bonding and Shielding
Downconductors should be installed in a safe manner through a known route, outside of the structure. They should not be painted, since this will increase impedance. Gradual bends (min. eight inch radius) should be adopted to avoid flashover problems. Building steel may be used in place of downconductors where practical as a beneficial part of the earth electrode subsystem.
Bonding assures that all metal masses are at the same electrical potential. All metallic conductors entering structures (AC power, gas and water pipes, signal lines, HVAC ducting, conduits, railroad tracks, overhead bridge cranes, etc.) should be integrated electrically to the earth electrode subsystem. Connector bonding should be thermal, not mechanical. Mechanical bonds are subject to corrosion and physical damage. Frequent inspection and ohmic resistance measuring of compression and mechanical connectors is recommended.
Shielding is an additional line of defense against induced effects. It prevents the higher frequency electromagnetic noise from interfering with the desired signal. It is accomplished by isolation of the signal wires from the source of noise.
Grounding
The grounding system must address low earth impedance as well as low resistance. A spectral study of lightning’s typical impulse reveals both a high and a low frequency content. The high frequency is associated with an extremely fast rising “front” on the order of 10 microseconds to peak current. The lower frequency component resides in the long, high energy “tail” or follow-on current in the impulse. The grounding system appears to the lightning impulse as a transmission line where wave propagation theory applies.
A single point grounding system is achieved when all equipment within the structure(s) are connected to a master bus bar which in turn is bonded to the external grounding system at one point only. Earth loops and differential rise times must be avoided. The grounding system should be designed to reduce ac impedance and dc resistance. The shape and dimension of the earth termination system is more important a specific value of the earth electrode. The use of counterpoise or “crow’s foot” radial techniques can lower impedance as they allow lightning energy to diverge as each buried conductor shares voltage gradients. Ground rings around structures are useful. They should be connected to the facility ground. Exothermic (welded) connectors are recommended in all circumstances.
Cathodic reactance should be considered during the site analysis phase. Man-made earth additives and backfills are useful in difficult soils circumstances: they should be considered on a case-by-case basis where lowering grounding impedances are difficult an/or expensive by traditional means. Regular physical inspections and testing should be a part of an established preventive maintenance program.
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